Product · Overview

One job, done properly.

Take a list of grating pieces and decide how to cut them from standard panels, so the least material is wasted and every planned width is one your machine can actually produce.

Three capabilities

Import, nest, hand over.

Each stage exists because a grating panel is a welded lattice rather than a plate, and a general-purpose tool models none of that.

01 · Import

Cut list import

Upload the spreadsheet you already keep. Map your columns once, and every row is checked and classified before a run is spent — span, width, quantity, and whether the width sits on the load-bar pitch grid.

Cut list import
02 · Nest

Nesting optimisation

A mixed-integer solve on the pitch grid, with the side-by-side gap, kerf, forging hold, panel bounds and frame-bar spans taken from your own machine profile. The same input always produces the same plan.

Nesting optimisation
03 · Hand over

Fabrication output

Panel layouts, requested against delivered width for every piece, waste broken down by cause, and structured notes for extra load bars and width joins. Exported as a PDF pack, an Excel workbook or CSV.

Fabrication output

Why a general nester gets grating wrong

Width lives on the pitch grid.

Sheet-metal nesting rotates arbitrary shapes and packs them on a plate with a saw kerf between them. Almost none of that holds for electroforged grating.

RuleGeneral-purpose nesterGrate Nesting
Piece widthContinuous — any valueOnly widths on the load-bar pitch grid
RotationThe main packing leverNever — load bars run along the span
Gap between piecesThe saw kerfSide-by-side gap set by the pitch, plus kerf
Off-grid widthNested as drawn, corrected by hand laterClassified before the run, delivered width shown
Frame barsNot modelledSpan reduction applied from the profile
OutputGeometryPanel schedule, delivered widths, fabrication notes

A layout that ignores the pitch grid is not a cheaper plan — it is a plan the factory cannot build, and the corrections undo most of the optimisation the tool performed.

Ready when you are

Three runs. No card.

Create your account

Every new account starts with a machine profile and a sample cut list already filled in.